Three-drum Dryer
A three-drum dryer, also known as a three-cylinder dryer, is an improved version based on a single drum dryer with advanced German technology, mainly composed of three concentric circles, and is used to dry granular materials with certain moisture and particle size.
- Capacity: 5-100 t/h
- Dried Moisture(%): 12-15% (Adjustable)
- Heat Source: biomass, natural gas, diesel, coal, etc.
- Application: Suitable for drying the sand, silica sand, fly ash, mineral slag and other material.
What is Three-Drum Dryer?
three-drum dryer is also known as a three-cylinder dryer or a three-drum dryer. It is an improved version based on a single drum dryer and is supported by modern and advanced German technology. The three-cylinder dryer is mainly composed of three concentric circles of different diameters. Compared with the traditional drum dryer, the three-drum dryer has better sealing technology and is equipped with a more scientific machine. This dryer is usually used to dry granular materials with a certain moisture and a certain particle size range. For example, a three-drum dryer can be used to dry clinker, sand, molding sand, slag, cinder, fine-grained clay, high-temperature resistant and dusty particles.
Three-Drum Dryer
Applications of Three-Drum Dryer
Three-drum dryer is widely used in building materials industry, metallurgical industry, mineral processing industry, chemical industry, cement and other industries. It is suitable for the drying of various granules and powders in the above industries. After drying, the humidity of the material can reach below 1%. Some application examples of three-drum dryers:
- Yellow sand in the dry mortar industry and full-size artificial sand in the foundry industry
- Sandblasted surface slag, limestone and quartz/silica sand in the building materials and cement industries
- Chemical industry residues, concentrates and tailings
- Coal slime, raw coal, flotation coal concentrate and blended coal in the coal industry
- Other wet granular materials such as metal powder, fly ash, river sand, gypsum, etc.
Three-Drum Dryer Application
How Three-Cylinder Dryer Works?
Radiation, convection, and heat conduction are mainly used in the drying process. The dryer is set at an angle to take advantage of gravity. When the hot air in the oven reaches the set temperature, the dryer works according to the order of the PC system. The wet pellets are then evenly fed into the inner layer by the feeder and carried away by the gale. The wet material is spirally conveyed through the fixed shovel plate. Next, the material moves to the other end of the oven and into the middle layer. This time, the wet powder inside leaned against the blower and moved forward, taking two steps back. In the middle layer, the heat from the inner and middle layers is fully utilized, which increases the drying efficiency to the optimum. Finally, the dried material reaches the other end of the middle layer and enters the outer layer in a rectangular and multi-loop pattern. Drying to solidify the moisture of the granular material is blown out of the dryer. The rest move more slowly due to their weight and dry again in the outer layer to the desired humidity. In this way, the drying process is realized.
Working Principle of Three-Cylinder Dryer
The structural advantages of the zoned three-drum rotary dryer
Compared with traditional dryers, three-drum dryers have obvious advantages;
- The discharge temperature is less than 50 degrees, and it can directly enter the base without cooling. In addition, the low emission temperature will extend the life of the dust collection system.
- There is no air leakage, which completely solves the difficulty of sealing. It can be installed in 2 hours.
- The thermal efficiency is up to 80% (compared to 32% for conventional single-cylinder dryers), an increase of 48%.
- Compared to a single-drum dryer, the occupied area is reduced by about 50%, so the land investment is reduced by about 50%.
- The coal consumption is 1/3 of that of a single-cylinder dryer, and the energy saving is 40%. The standard coal consumption per ton of material processed is less than 9 kg. Small dryers save 50-100 million yuan per year, and large dryers save 100 million-200 million yuan per year.
How to Choose a Suitable Dryer?
There are types of drum dryers, such as single drum dryers, double drum dryers, triple drum dryers, and air dryers. It’s always confusing for customers to make decisions. Take a single-drum dryer and a three-drum dryer as an example to clarify how to choose the right dryer.
Single Drum Dryer | Three Drum Dryer | |
Diameter of Outer Cylinder(m) | 1.2-3.6 | 2.5-3.6 |
Length(m) | 8.0-28.0 | 7.0-8.0 |
Volume(m3) | 9.0-285.0 | 16.63-81.38 |
Capacity(T/H) | 1.9-76.0 | Yellow Sand: 25-70Slag: 20-65 |
Three-Drum Dryer VS Single-Drum Dryer
General Specification
Sand dryer
Item/Unit/Model | Φ2.5×7m | Φ2.7×7m | Φ3.0×7.0m | Φ3.2×7.0m | Φ3.6×8m |
Diameter of outer cylinder(m) | 2.5 | 2.7 | 3.0 | 3.2 | 3.6 |
Length of outer cylinder(m) | 7 | 7 | 7.0 | 7.0 | 8 |
Cylinder volume( m³ ) | 16.63 | 16.63 | 52.678 | 52.678 | 81.38 |
Rotating speed of cylinder(rpm) | 4-10 | 4-10 | 4 -10 | 4 -10 | 4 -10 |
Initial moisture of slag(%) | 10-12 | 10-12 | 10-12 | 10-12 | 10-12 |
Final moisture of slag(%) | 1 | 1 | 1 | 1 | 1 |
Initial moisture of yellow ground(%) | 8-10 | 8-10 | 8-10 | 8-10 | 8-10 |
Final moisture of yellow ground (%) | 0.5-1 | 0.5-1 | 0.5-1 | 0.5-1 | 0.5-1 |
Highest intake air temperature(℃) | 700-750℃ | 700-750℃ | 700-750℃ | 700-750℃ | 700-750℃ |
Production capacity(T/h) | Yellow sand:25-30 Slag: 20-25 | Yellow sand:30-35 Slag:25-30 | Yellow sand:35-40 Slag:30-35 | Yellow sand:45-50 Slag:35-40 | Yellow sand:65-70 Slag:60-65 |
Motor type | Y2-132m-4E | Y2-132m-4E | Y2-160m-4 | Y2-160m-4 | Y2-160m-4 |
Motor power(kw) | 7.5×2 | 11×2 | 7.5×4 | 7.5×4 | 15×4 |
Reducer type | XWD7-23-11W | XWD7-23-11W | XWD6-23-7.5KW | XWD6-23-7.5KW | XWD8-23-15KW |
Velocity ratio of reducer | 29 | 29 | 29 | 29 | 29 |
FAQ
Q1. Who are we?
A1: Zoneding Machine is manufacture of mining machine which is located in Henan province of China. We have been professional on grinding mill, stone crushers, sand making machines, production line for ore beneficiation, sand and aggregate industries since 2004.
Q2. What is our main crusher products?
A2: Jaw Crusher/Cone Crusher/Vibrating Screen/Sand Making Machine/Mobile Stone Crusher Plant/Vibrating Feeder/Fine Sand Recovery Machine/Screw Sand Washing Machine/Impact Crusher/Vertical Shaft Impact Crusher/Hammer Crusher/Belt Conveyor/Stone Crushing Plant.
Q3. What about the price ?
A3: We are able to give you competitive price than market one cuz we are factory, and we have a policy that ” for saving time and absolutely honest” business attitude,we quote as low as possible for any customer, and discount can be given according to quantity
Q4. What services can we provide?
A4: Accepted Delivery Terms: FOB, CFR, CIF;
Accepted Payment Currency: USD,EUR, CNY;
Accepted Payment Type: T/T,L/C;
Language Spoken: English,Chinese,Spanish,Arabic,French,Russian
Q5: When will the delivery be?
A5: For inventory goods, we can ship them within 3-5 days. For customized equipment and other devices, we will specify according to clients’ needs as we quote.
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