High Efficiency Concentrator

High efficiency concentrator is suitable to dewater concentrate and tailings in concentrator plant.

Applied Material:Slime, waste water, waste slag, etc
Capacity:5.6-6250t/d
High efficiency concentrator is suitable to dewater concentrate and tailings in concentrator plant. The high efficiency concentrator produced by our company is a machine for removing the water in the ore concentrate and the tailings in the ore beneficiation plant.

Introduction of High Efficiency Concentrator

Thickener (also known as thickener or agitator) is suitable for concentrate and tailings dehydration treatment during the beneficiation process to increase the slurry concentration from 20-30% to 40-70%. It is of great significance to improve the utilization rate of backwater, the concentration of bottom flow and protect the environment. In fact, the high efficiency concentrator is not a kind of simple sedimentation equipment, but a new type of dehydration equipment combined with the characteristics of mud layer filtration. It is divided into central transmission type, peripheral transmission type, sludge, intermittent type, vertical flow and continuous thickener.

High Efficiency Concentrator

The Features of High Efficiency Concentrator

The flocculant is added to increase the particle size of settling solids, thus speeding up the settlement.
The inclined plate is installed to shorten the settlement distance of ore and increase the settlement area.
It can play a role in flocculating, filtering, compressing, and improve the treatment capacity of thick facies layer deposited by mud.
It is equipped with complete automatic control facilities.

The Structure Device of High Efficiency Concentrator

The high efficiency concentrator generally consists of the thickener pool, transmission device, lifting device, feeding device, unloading device and signal safety device. The main feature of this machine is to add a certain amount of flocculant to the pulp to be concentrated, so that the ore particles in the pulp will form flocculation groups and accelerate its settlement rate, so as to improve the concentration efficiency.

Applications of High Efficiency Concentrator

High efficiency concentrator is suitable for dehydration, concentration and treatment of tailings in concentrator factory, and widely used in metallurgy, chemical industry, coal, non-metallic mineral processing, environmental protection and other industries.

High Efficiency Concentrator Application.jpg

The Working Principle of High Efficiency Concentrator

The working principle of a high-efficiency concentrator involves two main aspects: increasing the size of solid particles and expanding the settlement area.

Increasing the size of solid particles in slurry and the settlement area of high-efficiency concentrator can improve the processing capacity of high-efficiency concentrator. The particle size of settling particles can be increased by adding flocculant to high-efficiency concentrator to make fine particles agglomerate. The inclined plate in the high-efficiency concentrator can increase the settlement area, shorten the settlement distance of particles and improve the concentration efficiency. The test and industrial production shows that under the same processing capacity, the diameter of the high-efficiency thickener is only two-thirds to half of the diameter of the ordinary thickener, and the area is about one-ninth to one-fourth of the ordinary thickener, while the processing capacity per unit area can be increased several times to dozens of times.

Customer Case

Parameters Of High Efficiency tailings thickner / concentrator

High Efficiency Concentrator

Model	GW-3	GW-5	GW-8	GW-10	GW-12	GW-20	GW-30	GW-40	GW-50
Filter area(m2)	3	5	8	10	12	20	30	40	-
Cylinder size(mm)	φ1068×1060	φ1600×1060	φ2000×1500	φ2000×1750	φ2000×2000	φ2500×2650	φ3350×3000	φ3350×4000	φ3350×5000
cylinder speed(r/min)	0.156-1.56	0.156-1.56	0.1-0.6	0.1-0.6	0.1-0.6	0.14-0.54	0.12-0.56	0.12-0.56	0.12-0.56
Vacuum pressure(KPa)	60-80	60-80	60-80	60-80	60-80	60-80	60-80	60-80	60-80
Swept volume(m3/min.m2)	0.5-2	0.5-2	0.5-2	0.5-2	0.5-2	0.5-2	0.5-2	0.5-2	0.5-2
Blast pressure(Kpa)	10-30	10-30	10-30	10-30	10-30	10-30	10-30	10-30	10-30
Blast volume(m3/min.m2)	0.2-0.4	0.2-0.4	0.2-0.4	0.2-0.4	0.2-0.4	0.2-0.4	0.2-0.4	0.2-0.4	0.2-0.4
Capacity(t/h)	0.8-1.5	1.6-2.4	2.8-3.6	3-4	3-5	3-8	4.5-12	6-16	7.5-20
Cylinder motor(kw)	1.5	1.5	2.2	2.2	2.2	3	4	4	5.5
Stirring motor(kw)	0.75	0.75	1.5	1.5	2.2	2.2	3	3	4
Weight(kg)	2635	2850	5455	6317	6365	10600	17200	19500	21500

FAQ

1.Are you a manufacturing or trading company?

We are manufacturer. Our factory established in 2004.

2.What is the after-service of your company?

We can provide the foundation drawing, installation service, training, spare parts and other service according to the customer’s requirements.

3. Which mineral processing method should I choose?
According to the properties of minerals, we will choose the treatment method that most suitable for you.

4. What machines are usually required for the whole production line?
Usually there are feeder, primary and secondary crushers, vibrating screen, ball mill, classifier, spiral chute, magnetic or flotation machine, dryer, etc. Equipment can be adjusted.

5. What is the final mineral concentration?
It depends on the ore grade. The final concentration of gold ore can reach 80-90%.