Sludge Dryer
Zoneding Company conducted technical research on sludge treatment, created a new generation of sludge rotary drum drying system that can reduce product moisture to less than 25%, with mature technology and easy operation and maintenance.
- Moisture Reduction: 40-75%
- Capacity: 1.9-76.0 t/h
- Heat Source: biomass, natural gas, diesel, coal, etc.
- Application: Widely used for drying sludge, slurry, ETP sludge, Slime, Paper pulp, Pomace Sludge, etc.
Over 200 Exported Countries: Russia, South Africa, Mexico, Egypt, Australia, South Korea, India, Malaysia, Kenya, Holland, et
What is Sludge Dryer?
Sludge drying is a process to dewater and recycle high-moisture sludge as resource. there are mainly two ways to dry sludge, natural drying and mechanical drying. The latter is more efficient. The removal of water reduces the sludge quality and volume, which is to make it convenient to be store and transport the sludge. With mature and advanced international technology from Europe, etc., Zoneding solution on sludge drying process is based on the properties, like high water content, high organics content, and low specific gravity, etc.
According to different customers’ needs, Zoneding offers sludge drying machine with different heat sources.
✔ Solid fuel like coal
✔ Gaseous fuel like gas, steam, etc.
✔ Liquid fuel like oil, etc.
Applications of Sludge Dryer Machine
Produced from sewage disposal, sludge actually can be transformed by special designed sludge dryer equipment into a kind of green fuel and resource. Sludge is an extremely complex heterogeneous material composed of organic fragments, bacteria, inorganic particles, colloids, etc. Sludge has the characteristics of high moisture, high organic matter content, fine particle and small specific gravity.
Sludge dryer plays a key role in dehydrating and drying wet sludge to a certain moisture. Dried sludge can be used in agriculture to improve the soil, in building materials production to be the raw material of cement and in brick making. Besides, sludge dryer can be used to make biochemical fiberboard.
Applications of Sludge Dryer
Zoneding Sludge Drying Machine Structural Advantages and Benefits
It is mainly composed of barrel, supporting device, driving device and sealing device, etc. The working areas include discharging area, lifting board area, cleaning area and feeding area.
- Advanced structure, wide applications and strong adaptability. New grouped self-cleaning device inside the inner wall makes it easier to dry various sludge and other materials of high viscosity.
- Wearable parts and durability. Our sludge dryer machine uses high-quality steel in the dryer production, which is of extreme hardness and toughness; the under rollers are designed reasonably and ways to lubricate are available.
- Effective drying and high thermal efficiency. Well-equipped transmission, exhaust and feeding and discharging radiator help the dryer machine perform excellently. Scorching air blows at high speed, so the material is fully dispersed.
- Stable quality of finished products. Dried granular or powder sludge volume is lessened 4-5 times but the quality stays. It is a great improvement of sludge nature
- Other benefits: Smooth running, elegant appearance, low noise, etc.
What a Sludge Dryer Brings to You?
An efficient use of sludge brings environmental protection as well as over-expected economic benefits.
Ⅰ. Reducing Weight and Volume
Sludge dryer reduces the sludge volume and weight by evaporation of water in it, making it easier to store and transport.
Ⅱ. Stabilize Sludge
Drying can stabilize the sludge, thus reducing the putrid smell and improving the disinfection effect.
Ⅲ. Simplify the Next Process
Either in following sludge disposal or in direct recycle process, sludge drying equipment plays an essential part of boosting the calorific value of sludge, which makes sludge easier to be used as fuel.
Classification and Differences of Sludge Dryers
There are two commonly used types of sludge dryer machine, single-cylinder rotary sludge dryer and high-viscosity sludge drying equipment.
The first is newly developed from ordinary rotary dryer with cleaning device, breaking device and others inside. For drying material with a certain viscosity and smaller particle size, single-cylinder rotary sludge dryer is the better choice.
The latter usually uses hot-air spiral-blade drying technology with double or three shafts alternative according to the viscosity of the sludge. This drying machine can dry sludge with humidity below 85% to 12% or below just one time. And this drying process takes less time like 2-10 mins.
General Specification
Spec./m (Dia.×Length) | Shell Cubage (m³) | Capacity (t/h) | Installation Obliquity(%) | Highest Inlet Air Temperature(℃) | Main Motor (kw) | Weight (t) |
Φ1.2×8.0 | 9.0 | 1.9~2.4 | 3~5 | 700~800 | 7.5 | 9 |
Φ1.2×10 | 11.3 | 2.4~3.0 | 3~5 | 700~800 | 7.5 | 11 |
Φ1.5×12 | 21.2 | 4.5~5.7 | 3~5 | 700~800 | 15 | 18.5 |
Φ1.5×14 | 24.7 | 5.3~6.6 | 3~5 | 700~800 | 15 | 19.7 |
Φ1.5×15 | 26.5 | 5.7~7.1 | 3~5 | 700~800 | 15 | 20.5 |
Φ1.8×12 | 30.5 | 6.5~8.1 | 3~5 | 700~800 | 18.5 | 21.5 |
Φ1.8×14 | 35.6 | 7.6~9.5 | 3~5 | 700~800 | 18.5 | 23 |
Φ2.2×12 | 45.6 | 9.7~12.2 | 3~5 | 700~800 | 22 | 33.5 |
Φ2.2×14 | 53.2 | 11.4~14.2 | 3~5 | 700~800 | 22 | 36 |
Φ2.2×16 | 60.8 | 13.0~16.2 | 3~5 | 700~800 | 22 | 38 |
Φ2.4×14 | 63.3 | 13.5~16.9 | 3~5 | 700~800 | 37 | 45 |
Φ2.4×18 | 81.4 | 17.4~21.7 | 3~5 | 700~800 | 37 | 49 |
Φ2.4×20 | 90.4 | 19.3~24.1 | 3~5 | 700~800 | 45 | 54 |
Φ2.4×22 | 99.5 | 21.2~26.5 | 3~5 | 700~800 | 45 | 58 |
Φ2.6×24 | 127.4 | 27.2~34.0 | 3~5 | 700~800 | 55 | 73 |
Φ3.0×20 | 141.3 | 30.1~37.7 | 3~5 | 700~800 | 75 | 85 |
Φ3.0×25 | 176.6 | 37.7~47.1 | 3~5 | 700~800 | 75 | 95 |
Φ3.2×25 | 201 | 42.9~53.6 | 3~5 | 700~800 | 90 | 110 |
Φ3.6×28 | 285 | 60.8~76.0 | 3~5 | 700~800 | 160 | 135 |
Customer Site
FAQ
Q1. Who are we?
A1: Zoneding Machine is manufacture of mining machine which is located in Henan province of China. We have been professional on grinding mill, stone crushers, sand making machines, production line for ore beneficiation, sand and aggregate industries since 2004.
Q2. What is our main crusher products?
A2: Jaw Crusher/Cone Crusher/Vibrating Screen/Sand Making Machine/Mobile Stone Crusher Plant/Vibrating Feeder/Fine Sand Recovery Machine/Screw Sand Washing Machine/Impact Crusher/Vertical Shaft Impact Crusher/Hammer Crusher/Belt Conveyor/Stone Crushing Plant.
Q3. What about the price ?
A3: We are able to give you competitive price than market one cuz we are factory, and we have a policy that ” for saving time and absolutely honest” business attitude,we quote as low as possible for any customer, and discount can be given according to quantity
Q4. What services can we provide?
A4: Accepted Delivery Terms: FOB, CFR, CIF;
Accepted Payment Currency: USD,EUR, CNY;
Accepted Payment Type: T/T,L/C;
Language Spoken: English,Chinese,Spanish,Arabic,French,Russian
Q5: When will the delivery be?
A5: For inventory goods, we can ship them within 3-5 days. For customized equipment and other devices, we will specify according to clients’ needs as we quote.
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